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Scanner not working with SF-200/210 and SA-21 (grinding noise when loading) - failed NEC D16805 and/or NEC A1603C.

I have seen this failure few times in Nikon LS-5000 ED scanners.

There are two different typical symptoms:

 

1. Scanner stops working with SF-200 / SF-210 batch loader adapters. I saw this failure occur after the drive motor fails in SF-200 / SF-210. Even when the motor is replaced - the scanner still fails to operate it properly. When you insert SF-210 into the scanner - the power light blinks few times but no motor sounds occur. The scanner reports failure to load film. I think when the motor in SF-200/210fails in a way that coils becomes short-circuited, this kills the driver IC on the scanner's motherboard. That IC is U119, made by NEC: D16805  (Monolithic H-Bridge Driver).

Replacing U119 (NEC D16805) fixes the above problem.

 

2. Scanner does not work with SA-21. When SA-21 is inserted it makes a loud grinding noise, see here:

https://youtu.be/x_uTXMPbex4

 

SA-21 has a stepper motor which is driven by a stepper motor driver U120 made by NEC: A1603C. I would check/replace that first.

However, I have also seen SA-21 "grinders" where replacing A1603C did NOT solve the problems, and actually replacing D16805 fixed the problem.
As I think now, it was a bit of a coincidence. My theory now is that in those cases D16805 was damaged by a bad motor in SF-210 / SF-200, and then failed D16805 pulled down the supply line that is shared by D16805 and A1603C. I do not have a proof, just a guess.

 

I guess this may also occur in LS-4000 units. By the way, this IC is also present on the motherboards LS-40 and LS-50 - because it is also used to drive SA-21.

 

1. Follow steps 1) through 9) in LS-5000 disassembly procedure. Then, if necessary, remove the screws holding the metal PCB shields to expose the motherboard.

 

2. See below - U119 (NEC D16805) is indicated by a red box, U120 (NEC A1603C) is indicated by a yellow box:

 

and a zoom of those areas on LS-5000 motherboard:

  

 

Good luck!